Customer Story

We help gelatin capsule manufacturers maximize yield and increase PM reliability

Industry Insights

We recognize through our years of involvement with gel cap manufacturing that poor wedge coating quality or a non-ideal coating can result in some of the following:

 

QUALITY ISSUES

  • Twisted seams
  • Air pockets
  • Leakers

OPERATIONAL ISSUES

  • Sticking or jamming ribbons
  • Build up & clogging
  • Peeling & flaking wedges

RESULTING IN

  • Increased scrap rates & set-up times
  • Increased downtime

Our Solutions

If you’re experiencing one or a combination of these problems, here’s how we can help:

IMPROVE QUALITY

  • Help match wedge coating to your gel ribbon
  • Apply a consistent coating thickness
  • Coating removal without affecting wedge radius

ENHANCE OPERATIONS

  • Improve process stability
  • Reduce costs and downtime
  • Reduce setup time
  • Partners with industry leaders to supply the most reliable FDA coatings in the industry

RESULTING IN

  • Reduced scrap rates & set-up times
  • Maximize product yield
  • Increased uptime

We can provide wedge radius measurement

  • Helps you determine when to recut or replace a wedge
  • Measures and tracks your part’s physical properties
  • Provides you with a diagnostic CMM report on each of your wedges
  • We keep coating history of your wedge through serial number surveillance

This knowledge will give you more confidence in your decisions and will result in more reliable wedge performance.

Suppliers

We proudly use only trusted and proven suppliers for all of our surface finishes.

Customers

If you’d like more information on how we can help you, you can call, email, or fill in the following information to get started:

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